Metalstar prototype specializes in providing high quality deep drawn prototype stamping service in a wide range of materials, size and shapes. Our capabilities of deep draw stamping are as below,
(1) material range including SAPH series (370, 400, 440 etc. for vehicles), cold-rolled steel (SPCC, SPCD, SPCE, SPP), stainless steel (SS304, SS409, SS316, SS430, SS202), copper and aluminum.
(2) sizes range goes up to 60 inches x 60 inches, and up to 20 inches in depth.
(3) we supply 1 to 500 pieces deep drawn sheet metal prototype stamping service or small amount deep drawn sheet metal production from 3 to 15 days.
Deep draw stamping is a sheet metal forming process in which a sheet metal blank is radially drawn into a forming die by the mechanical action of a punch. This process transforms flat sheet metal, or blank, into a hollow vessel that may be cylindrical or box-shaped, with straight or tapered sides or a combination of straight, tapered and curved sides. This form of stamping usually involves other forming operations to complete the part such as trimming, ribs flanges, roll forming etc. The following steps and illustration show how to make a hollowed sheet metal part by deep draw stamping way.
Step 1; prepare the deep draw forming dies and the flat raw sheet steel.
Step 2; forming operation done by hydraulic press machine.
Step 3; we get primary correct shaped part per design.
For sheet metal deep drawn prototype stamping, anyway it needs deep drawn tools(molds) for forming, while tight timeframe of prototype is a normal state. Thus, rapid prototyping technology is one of the key factors to delivering good quality parts on-time. And usually, to make big and deep drawn prototypes, it requires the factory has rich experienced designer for designing the prototype mold, large CNC machinery and large hydraulic deep drawing machinery. At Metalstar Prototype, with experiences’ accumulation for more than 14 years in prototype deep drawn stamping and equips with sufficient machinery, these advantages ensure us to deliver good quality parts on time in competitive price.
The raw material selection is another key factor to final deep drawn prototype with good quality, especially for some specific cases. For example, you may want to present a high-quality enameling coated prototype to customers, then we must use specific steel sheet raw material, because only correct or specific raw material can ensure the final high-quality enameling coated parts. For more than 14 years, Metalstar prototype is being the expert for material choosing for deep drawn prototype stamping. And, for every time when our customer has a prototyping demand, we must check with him for his expectation, so that we can well arrange and manage the whole raw material purchasing and usage process.
We understand the intricacies of deep drawn sheet metal prototype stamping, start from the first contact with our customers, our sales team works with engineering team, quality control team and the whole manufacturing team cares every detail of your project in the phase of engineering evaluation, prototype tools(molds) design, first article inspection(FAI) and final inspection for shipping. To achieve the goal of delivering good quality prototype on time and on your budget, we always do the best to assist you to procure the most economical solution under no quality reduction condition, and closely monitoring the whole manufacturing process and carry out strict quality controlling procedures.
Start your project today! The team at Metalstar Prototype is always fulfilled with passion and professionalism to assist you to turn your innovative ideas into practical solution.